KIA Sportazh - Kia Sportage
Controls and operation receptions
Current leaving and service
The engine
Systems of cooling, heating, ventilation and air conditioning
Power supply systems, managements of the engine/decrease of toxicity of the fulfilled gases and release of the fulfilled gases
Systems of an electric equipment of the engine
Five-step manual box of a gear change
Automatic transmission
Transmissionnaja line
Brake system
   The general information and security measures
   Checks and adjustments of a pedal of a foot brake
   Check of the lever of a lay brake
   Check of serviceability of functioning of the vacuum amplifier of brakes
   Check differential перепускного the pressure valve-regulator (model without ABS and EBD)
   Removal and installation of a pedal of a foot brake
   Removal, service and installation of the main brake cylinder
   Removal and installation of assemblage of the vacuum amplifier of brakes
   Estimation of degree of deterioration, replacement колодок disk brake mechanisms of forward wheels
   Dismantling of the brake mechanism of a forward wheel, estimation of a condition of a disk
   Removal and installation of flexible brake hoses of a hydraulic path of brake mechanisms of forward wheels
   Service of drum-type brake mechanisms of back wheels
   Removal and installation of the lever of a lay brake, adjustment приводного a cable
   Prorolling of brakes
   Reading of codes of malfunctions ABS/EBD, clearing of memory of the processor
   Removal and installation of hydraulic and electronic blocks of management ABS/EBD
   Removal, check installation of wheel gauges ABS
   Replacement of rotors of gauges ABS of forward wheels
Suspension bracket and steering
Body
Onboard electric equipment
Control кузовные the sizes
Schemes of electric connections



Kia Sportage>> Brake system>> Removal, service and installation of the main brake cylinder

Removal, service and installation of the main brake cylinder

Hit of a brake liquid on painted кузовные surfaces is interfaced to risk of damage of a paint and varnish covering, - casually got splashes should be deleted immediately dry rags or pure paper towels!

Removal

At removal operate as numbering of components.

Details of installation ГТЦ

1 — Sockets of electroconducting of the gauge-switch of level of a brake liquid and the differential gauge-switch
2 — Hydraulic lines
3 — the Bolt

4 — the Differential valve-regulator
5 — the Nut
6 — the Basic arm
7 — ГТЦ


 PERFORMANCE ORDER

  1. Enclose under ГТЦ rags for the purpose of prevention of hit of a brake liquid on the painted surfaces кузовных panels. Pump out from tank GTTS a hydraulic liquid.
  1. Disconnect electroconducting from the gauge-switch of level of a brake liquid in the tank of a brake liquid and the differential gauge-switch of the valve-regulator of pressure.
  1. By means of special накидного a key with a cutting head disconnect from ГТЦ hydraulic lines.
  1. Operating in a similar manner, disconnect hydraulic lines from the valve-regulator located under assemblage ГТЦ, - models with brake system a base design.
  1. Turn out a fixing bolt and remove ГТЦ together with the valve-regulator from the vacuum amplifier of brakes, - try not to bend a pusher rod.

Service

Dismantling and assemblage

Try not to admit damage of a mirror of the cylinder and working surfaces of piston assemblages!

Order of dismantling ГТЦ

1 — the Socket of electroconducting of the gauge-switch of level of a brake liquid
2 — the Screw
3 — the Cover of the tank with the built in mesh filter
4 — the Float
5 — the Tank of a brake liquid

6 — Landing plugs
7 — the Persistent screw with a sealing ring
8 — the Lock ring
9 — Assemblage of the primary piston
10 — Assemblage of the secondary piston
11 — Case GTTS


 PERFORMANCE ORDER

  1. Turn out a fixing bolt and remove from the case of the cylinder the tank of a brake liquid.
  1. In case of need remove from the tank a cover and take the mesh filter enclosed under it.
  1. Accurately having hooked a stupid screw-driver, take from reception nests in case GTTS rubber landing plugs of the tank.
  1. Wound изоляционной a tape a screw-driver wring out the piston in the cylinder and turn out a persistent bolt.
  1. Keeping the piston wrung out, by means of suitable nippers remove a lock ring and take from the cylinder assemblage of the primary piston.

At extraction of the piston the cylinder should occupy horizontal position, - try not to damage a cylinder mirror.


  1. For extraction of assemblage of the secondary piston develop the cylinder vertically and knock with its landing flange about edges laid on a firm surface of pair wooden blocks.
  1. Attentively study an external condition of the taken components, - in case of revealing of signs of excessive deterioration, traces of development of corrosion, cracks, задиров and other mechanical damages prepare replaceable details. oslabshie / the Damaged piston springs also are subject to replacement.
  2. Estimate a condition of the tank of a brake liquid, - in case of need prepare replacement.
  1. Operating in an order, the return to an order of dismantle of components, make assemblage ГТЦ, - before refuelling of the last in the cylinder it is necessary to grease rubber cuffs of pistons with a pure brake liquid. Track observance of requirements of Specifications of the Head Brake system to efforts of a tightening of carving fixture.

Adjustment of length of a rod of a pusher

 PERFORMANCE ORDER

  1. Before installation of assemblage ГТЦ on the car it is necessary to make adjustment of length of a rod of a pusher.
  1. Lay on landing flange ГТЦ a sealing lining, from above establish the adjusting adaptation, having tightened an adjusting bolt against the stop it in a bottom of a reception nest of piston assemblage.
  1. By means of the manual vacuum pump create in assemblage of the brake amplifier depression by depth 66.7 кПа (500 mm hg).
  1. Remove the adjusting adaptation with ГТЦ and press it to a face surface of the vacuum amplifier.
  1. Measure backlash size between a hat of an adjusting bolt and an end face of a rod of a pusher. If the result of measurement falls outside the limits an admissible range (0.1 0.3 mm), release a counternut and make corresponding updating by rod rotation.

Installation

 PERFORMANCE ORDER

  1. Installation is made in an order, the return to an order of dismantle of components, - do not forget to replace a sealing lining, track observance of requirements of Specifications of the Head Brake system to efforts of a tightening of carving fixture.

For a tightening штуцерных nuts take advantage накидным of a key with a cutting head.

  1. In summary make prorolling of a hydraulic contour of brake system (the Section Prorolling of brakes see).