KIA Sportazh - Kia Sportage
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      The general data
      Not demanding dismantle of components of procedure of check and service of elements of a drive of wheels
      Replacement of epiploons of differentials
      Removal, service and installation of components of assemblages of forward and back bridges
Brake system
Suspension bracket and steering
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Kia Sportage>> Transmissionnaja line>> Bridges>> Removal, service and installation of components of assemblages of forward and back bridges

Removal, service and installation of components of assemblages of forward and back bridges

The forward bridge

Order of dismantle of components of a drive of forward wheels (1 from 2)

1 — Mufty of a free wheeling
2 — the Support of the brake mechanism
3 — the Brake disk
4 — the Wheel nave
5 — the Tip of steering draught

6 — the Bottom spherical support
7 — the Rotary fist with a brake board
8 — the Left power shaft
9 — the Right power shaft
10, 11 — Shplinty (are subject to replacement without fail)

Order of dismantle of components of a drive of forward wheels (2 from 2)

1 — the Bolt with a washer
2 — Mufta of a free wheeling
3 — the Lock ring
4 — the Remote washer
5 — the Adjusting plate
6 — the Counternut
7 — the Screw
8 — the Brake disk
9 — the Wheel nave
10 — the Internal holder of the external wheel bearing
11 — the External holder of the external wheel bearing

12 — the External holder of the internal wheel bearing
13 — the Internal holder of the internal wheel bearing
14 — the External epiploon
15 — the Bolt with a spring washer
16 — the Brake board
17 — the Rotary fist
18 — the Needle bearing
19 — the Internal epiploon
20 — the Remote washer
21 — the Left power shaft

Муфты a free wheeling

 PERFORMANCE ORDER

    Turn out fixing bolts, throw off washers and remove муфту from a brake disk.
    By means of special nippers remove a lock ring and take a remote washer.
    Turn out two fixing screws and remove an adjusting plate.
    Installation is made upside-down, - before installation it is necessary to grease a lock ring from both parties консистентной with greasing, on a landing surface of the case муфты put type 3 hermetic bond No 1104. Track also observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture (fastening bolts муфты are tightened in two steps).

Stupichnye assemblages

 PERFORMANCE ORDER

    Remove муфту a free wheeling and its adjusting components. Give hub a nut and remove a brake disk (the Brake system see the Head).
    Remove hub assemblage.
    Having hooked a screw-driver, take from ступичной assemblages an epiploon.
    By means of a special stripper take from a nave internal and external bearings, and also their external holders.
    Estimate a condition ступичных bolts, - the damaged components replace.
    Выпрессовывание ступичного a bolt.
    Запрессовывание new ступичного a bolt.
    Fill wheel bearings greasing and by means of approaching оправок begin to knock them in hub assemblage. With the help оправки plant in hub assemblage a new epiploon.
    Grease sealing edges of an epiploon and подшипниковые surfaces and establish hub assemblage on the regular place.
    Establish to the place of a brake disk and by means of the special adaptation tighten hub a nut so that it could be released manually.
    By means of a dynamometer measuring effort of a pretightness of bearings, definitively tighten hub a nut according to requirements of Specifications of Head Transmissionnaja a line.
    In summary measure size of lateral palpation of a brake disk (see an illustration), - in case of need (Specifications to the Head Brake system see) pierce, or replace a disk.

Brake board

 PERFORMANCE ORDER

    Turn out fixing bolts and remove a brake board.
    Installation is made upside-down, - track observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture.

Rotary fists

 PERFORMANCE ORDER

    Give a nut of a coupling bolt, remove a spring washer, take a bolt and liberate from a rotary fist шаровый a finger of a support of the top lever of a suspension bracket.
    Take шплинт fixings of a spherical finger of a tip of steering draught and by means of a special stripper liberate a finger from a rotary fist.
    Extraction шплинта fixings of a spherical finger of a tip of steering draught.
    Выпрессовывание a spherical finger of a tip of steering draught from a rotary fist.
    By means of a stripper выпрессуйте from a rotary fist a spherical support of the bottom lever of a suspension bracket.
    Remove a rotary fist.
    Having hooked a screw-driver, take from a rotary fist an internal epiploon.
    By means of a special stripper (a hammer with sliding brisk) take from assemblage of a rotary fist the needle bearing. Visually estimate a bearing condition, in case of revealing of signs of deterioration and mechanical damages prepare replacement.
    Study a condition of elements of a rotary fist, - in case of revealing of signs of excessive deterioration or mechanical damages prepare replaceable assemblage.
    By means of approaching оправки begin to knock in a rotary fist the needle bearing.
    With the help оправки plant in a fist the NEW epiploon.
    Grease sealing edges of an epiploon (2) and the needle bearing (1).
    Having greased from both parties, plant on a power shaft pin a remote washer.
    Plant on a pin of a shaft assemblage of a rotary fist and fill in reception apertures fingers of the top and bottom spherical support, and also a tip of steering draught. Tighten fixing nuts with demanded effort (Specifications of Head Transmissionnaja a line see) and fix their NEW шплинтами, - under a nut of a coupling bolt of fastening of the top lever of a suspension bracket do not forget to enclose a spring washer.

Power shafts

 PERFORMANCE ORDER

    Remove a rotary fist.
    Release a nut of an axial bolt of fastening of a plug of the bottom support of a rack to the bottom lever of a suspension bracket.
    Release nuts of the top coupling bolts of a plug.
    By means of a hammer with soft brisk open the top clip of a plug.
    Mark power shaft position rather картера differential and take it from the last, having hooked the suitable lever, - try not to damage a lock ring and пыльник шарнирной assemblages.
    Installation is made upside-down, - track observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture.

Target shaft of a reducer and its basic bearing

At removal operate as numbering of components.

Order of dismantle of components at removal of a target shaft of a reducer of the forward bridge (the left power shaft is removed)

1 — the Bolt with a washer
2 — the Sealing ring
3 — the Clamp
4 — Pylnik

5 — a bearing Casing
6 — the Bearing
7 — the Epiploon
8 — the Target shaft


 PERFORMANCE ORDER

    Remove the left power shaft.
    Turn out bolts of fastening of a casing of the bearing to a sleeve картера the bridge.
    Liberate a target shaft from a lateral gear wheel of differential, take it from a sleeve, then remove a sealing ring from the back party of a casing of the bearing.
    Clamp a shaft in a vice with soft sponges and by means of suitable nippers remove from its pin a lock ring.
    Having hooked a screw-driver, take from a bearing casing an old epiploon.
    Liberate a target shaft from a bearing casing.
    Выпрессуйте from a casing the bearing.
    Attentively examine a target shaft, studying it on presence of mechanical damages. Check up smoothness and noiselessness of a course of the bearing. Examine a bearing casing on presence of cracks and other damages. Prepare replaceable sealing components (an epiploon and a sealing ring).
    By means of approaching оправки plant in a reception nest of a casing the NEW epiploon, - do not forget to grease an epiploon before installation.
    Запрессуйте a target shaft in the bearing.
    Запрессуйте the bearing with the shaft planted in it in a casing.
    Slightly обстучите an epiploon with a hammer with soft brisk, then fill in a reception flute of a casing the NEW sealing ring. Fix a shaft the NEW lock ring. Fill a shaft in a sleeve картера the bridge, having entered it into gearing with шлицами a lateral gear wheel of differential, then screw and tighten with demanded effort (Specifications of Head Transmissionnaja a line see) bolts of fastening of a casing of the bearing.

Reducer (assemblage of the main transfer with differential and target shaft)

At removal operate as numbering of components.

Order of dismantle of components at removal of a reducer of the forward bridge

1 — Forward карданный a shaft
2 — the Left power shaft

3 — the Right power shaft
4 — Reduktornaja assemblage

Order of dismantling of a reducer of the forward bridge

1 — the Bolt
2 — the Lock plate
3 — a bearing Cover
4 — the Adjusting screw
5 — the External holder of the bearing
6 — the Nut
7 — the Washer
8 — the Connecting flange
9 — the Epiploon
10 — the Forward bearing
11 — the External holder of the bearing
12 — the Leading gear wheel of the main transfer

13 — the Remote ring
14 — the Back bearing
15 — the External holder of the bearing
16 — the Remote plug
17 — Carter of a reducer
18 — the Lateral bearing
19 — the Conducted gear wheel of the main transfer
20 — the Axis of satellites
21 — the Lock pin
22 — a differential Box
23 — the Lateral gear wheel
24 — Satellites
25 — the Persistent washer


 PERFORMANCE ORDER

    Hang out the car over the earth. Merge oil from картера differential (Current leaving and service see the Head). Disconnect from the forward bridge карданный a shaft (Chast Kardannye shaft see). Remove at first left, then right power shafts. Prop up assemblage of a reducer of the forward bridge тележечным a jack.
    Turn out basic bolts and remove редукторную assemblage.
    In case of need remove a basic arm and make replacement of its rubber plug.
    In case of need make reducer dismantling, - operate as numbering of components, - special strippers be required. Assemblage and installation are made in an order, the return to an order of dismantle of components, - track observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture, do not forget to replace sealing elements.

The back bridge

Order of dismantle of components of a drive of back wheels (1 from 2)

1 — the Brake drum
2 — semiaxis Assemblage

3 — the Brake board with components of the brake mechanism
4 — the Epiploon

Order of dismantle of components of a drive of back wheels (2 from 2)

1 — the Lock nut
2 — the Lock washer
3 — the Bearing

4 — the Epiploon
5 — the Holder of an epiploon
6 — Poluos

Semiaxes

 PERFORMANCE ORDER

    Hang out the car over the earth. Remove a brake drum (the Brake system see the Head).
    Give nuts of fastening of the holder of an epiploon.
    By means of a stripper (a hammer with sliding brisk) take полуось from a sleeve картера the back bridge.
    Clamp полуось in a vice with soft sponges and by means of a chisel dismantle from a shaft a lock nut and a lock washer.
1 — the Lock nut
2 — the Holder of an epiploon
3 — the semiaxis Bearing

The nut of the right semiaxis is released by rotation counter-clockwise, left - clockwise! The left nut is marked by a letter L.


1 — to Tighten
2 — to Release
    Lay the removed shaft in prisms and by means of a measuring instrument плунжерного type check up it on bend presence. If the size of radial palpation exceeds limiting admissible value (1 mm), replace полуось.
    Installation is made upside-down, - pay attention that the right and left semiaxes differ on length (Specifications of Head Transmissionnaja a line see). Track correctness of orientation of the holder of an epiploon and behind observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture.

Reducer (assemblage of the main transfer with differential)

At removal operate as numbering of components.

Order of dismantle of components at removal of a reducer of the back bridge

1 — Poluos
2 — Kardannyj a shaft
3 — the Reducer

Order of dismantling of a reducer of the back bridge

1 — the Bolt
2 — the Lock plate
3 — a bearing Cover
4 — the Adjusting screw
5 — the External holder of the bearing
6 — the Nut
7 — the Washer
8 — the Connecting flange
9 — the Epiploon
10 — the Forward bearing
11 — the External holder of the bearing
12 — the Leading gear wheel of the main transfer

13 — the Remote ring
14 — the Back bearing
15 — the External holder of the bearing
16 — the Remote plug
17 — Carter of a reducer
18 — the Lateral bearing
19 — the Conducted gear wheel of the main transfer
20 — the Axis of satellites
21 — the Lock pin
22 — a differential Box
23 — the Lateral gear wheel
24 — Satellites
25 — the Persistent washer


 PERFORMANCE ORDER

    Hang out the car over the earth. Merge oil from картера differential (Current leaving and service see the Head). Remove semiaxes. Disconnect from the back bridge карданный a shaft (Chast Kardannye shaft see).
    On cars of a corresponding complete set disconnect electroconducting from back gauge ABS. Remove the gauge.
    Turn out fixing bolts and remove редукторную assemblage with картера the back bridge.
    In case of need make reducer dismantling, - operate as numbering of components, - special strippers be required. Performance of assemblage and reducer adjustments it is necessary to charge to experts HUNDRED. Installation are made in an order, the return to an order of dismantle of components, - track observance of requirements of Specifications of Head Transmissionnaja a line to efforts of a tightening of carving fixture, do not forget to replace sealing elements.